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OPC UA TMC

STANDARDIZED, SECURE, AND VENDOR-INDEPENDENT DATA COMMUNICATION FOR TOBACCO MACHINES

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OPC UA TMC Tobacco Production++×

THE CHALLENGE

  • >Different OEMs and machine generations don’t speak the same language.
  • >Data and alarms are fragmented, slowing down troubleshooting.
  • >Integration with MES, SCADA, or historians takes too long.

THE SOLUTION

  • >A unified data model aligned with OPC UA Tobacco Machine Communication (TMC) for tobacco machines
  • >OPC UA-based standardization for consistent, secure, plug-and-play integration.

KEY
BENEFITS

Unlock seamless, secure, and scalable integration for every stage of your tobacco production line.

Vendor-neutral INTEGRATION

Vendor-neutral INTEGRATION

no lock-in, works across brands

Easy MES / SCADA / Historian Integration

Easy MES / SCADA / Historian Integration

ready-to-connect

Faster Commissioning

Faster Commissioning

reduced engineering and startup time

Secure OPC UA

Secure OPC UA

encryption, certificates, and proven reliability

Standardized Data & Alarm

Standardized Data & Alarm

consistent tags across all lines

Scalable Architecture

Scalable Architecture

grows with your production needs

How It Works OPC UA TMC Data Flow Schema

HOW IT WORKS ?

A standardized OPC UA data flow designed for seamless integration

System Integration

System Integration – Standardized data seamlessly flows to MES, SCADA, historians, cloud or on-prem analytics platforms, enabling plug-and-play interoperability.

IoT Server Processing

IoT Server Processing – Collected data can be validated, filtered, or transformed with formula calculations before standardization.

Data Standardization (TMC Mapping)

Data Standardization (TMC Mapping) – Raw machine data is mapped to the standardized Tobacco Machine Communication (TMC) object model, ensuring consistent data structures across all connected equipment.

Secure Transfer & Publishing

Secure Transfer & Publishing – Data structured in TMC format is published through secure OPC UA with encryption and certificate-based authentication, supporting multiple protocols.

Machine Connection

Machine Connection – TMC-compliant OPC UA servers connect directly to machine controllers or via edge gateways for legacy equipment. (This is the foundation of the data collection layer.)

Key Features

Unlock standardized, secure, and scalable integration for your tobacco production.

FeaturesDescription
13 Conformance Units SupportedFull compliance with TMC standards.
Scalable Containerized ArchitectureFlexible deployment for lines of any size.
Offline Data LoggingCapture and store data even when disconnected.
Seamless Smart Data IntegrationReady-to-use for MES, SCADA, historians, and analytics platforms.
Real-Time Monitoring & AlertsUnified data management for all lines and machines.
Central TMC ServerUnified data management for all lines and machines.
OEM & PLC CompatibilityWorks with Siemens S7, Allen-Bradley, Mitsubishi, Omron, and more.
Protocols & Edge ConnectivityOPC UA, OPC DA, Modbus, EtherNet/IP, PROFINET, Serial and edge gateways.
Seamless IntegrationPlug-and-play connectivity with MES, SCADA, historians, and cloud applications.
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Countries
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Countries
Connected Machines
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Connected Machines
Conformance Units Supported
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Conformance Units Supported
Different OEM
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Different OEM

Reportıng & Monıtorıng

Real-time insights for production and quality.

Live Dashboards OPC UA TMC

LIVE Dashboards

Machıne status and KPIs at a glance.
Custom Reports OPC UA TMC

Custom Reports

On-demand or scheduled productıon and qualıty reports
Alert & Notifications OPC UA TMC

Alerts & NOTIFICATION

Instant alerts for downtıme or anomalıes
Trend Analysis OPC UA TMC

Trend Analysıs

Identıfy patterns and optımıze processes.